PCB-Relay

Your Professional PCB-Relay Supplier

Zhejiang Qianji Relay Co., Ltd was established in 2000 and has more than 23 years experience of relay industry. The company is a modern and professional enterprise researching, developing, producing, and selling relays.

 
Why Choose Us
 
01/

Wide Product Range
The company specializes in the production of more than 100 series and 2,000 specifications of various small relays, high-power relays, imported relays, automotive relays, time relays, magnetic latching relays, solid-state relays, counters, temperature controllers, relay sockets, switches, etc.

02/

Wide Range of Applications
Our relay products are mainly used in power systems, industrial automation, transportation, medical equipment, household appliances, and other fields.

03/

Quality Assurance
We have passed ISO9001 international quality system certification, and our products have passed non-toxic and environmentally friendly tests; some products have obtained American UL, German TUV certification, CE certification, and CQC certification.

04/

Broad Market
There are dealers all over the country and our products are exported to the Middle East, South America, Southeast Asia, Taiwan, South Korea, Australia, Europe, the United States, and other countries and regions.

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Definition of PCB-Relay

A PCB relay is a smaller relay that can mount directly to a PCB. These relays tend to have high voltage ratings and may mount to a board as through-hole components due to their size and weight. A relay is used whenever there is a need to control a high voltage circuit with a second low power circuit. The additional benefit of a relay is galvanic isolation, which is not available with transistor-based switching. PCB relays function just like any other relay, but they tend to be more compact and have lower voltage ratings. These components also come in any of the standard constructions you would find in larger relays.

12V Mini Circuit Board Relay
Miniature Relay 12V DC

 

How Does PCB-Relay Work

A relay is nothing but an electromagnetic switch. The crucial part is the electromagnetic coil. When current passes through it, it turns into a temperature magnet. This magnetic field operates through the metal plate that connects to the armature, changing the contact point position. Thus, the magnetic field activates the armature and makes or breaks the connection with the contact point. This creates switching as the field can open or close the contacts. This is the basic working of the relay. Usually, a PCB relay's design starts with removing the relay's plastic case. This visualizes all the relay parts, including coil and contact, spring, yoke, and armature. The proper selection of relays and the seamless mounting process determine the appropriate functioning of the PCB relay circuit.


Therefore, some contacts in the relay are closed, and others are opened. The number of contacts in other relays may vary depending on their utility. The yoke is also connected to the armature with a wire, ensuring continuity between the circuit track and armature against the PCB's moving contacts through the yoke. Relays are soldered to PCBs.

Features of PCB-Relay

High Voltage Capacity
PCB relays are designed to work with high voltage, up to 1,000 volts for some models. This is mainly due to the high current capacity of relays.
Overcurrent: In most applications, the relay will be used to switch a low current circuit like lighting or air conditioners. However, overcurrent protection is important in such applications to avoid short circuits and other possible problems due to overcurrent.

Timer Delay
The timer delay feature is usually found on relay models with a manual reset button or with the option to set time delays from 3 seconds up to 24 hours, depending on the model you buy. This helps you avoid unwanted switching when there is no power supply. It also helps protect your equipment from damage due to an unexpected power outage or interruption in supply.

Frequency Protection
Most relays have built-in frequency detection circuits that prevent them from being switched at excessive speeds. This helps protect your equipment from damage caused by the relay's excessive switching of high voltage circuits.

Differential Protection
A PCB relay is designed to trigger in case two parts of the circuit have different currents or even voltages. If one of the parts of the circuit exceeds its rated capacity, it will trigger the relay to open and close at a very fast rate to protect your equipment.

Overload Protection
Overload protection is a very common feature found on most relays that can help protect your equipment from damage caused by excessive current. In most cases, an overload protection circuit is built into the relay, and it can detect a drop in current and trigger the relay to close.

Thermal Sensitivity
PCB relays are designed to detect temperature changes in the circuit. They will trip once the temperature shoots up beyond the rated capacity.

Types of PCB-Relay
 
1

PCB Relay with a Mechanical Switch (SPDT)
This type of PCB relay uses a metal switch to complete or break the circuit. These are also called "momentary" relays because they do not remain in their "on" or "off" position after they have completed the switching action. This type is ideal for switching low-voltage AC and DC applications and low-power motor control circuits. The SPDT PCB relay is the most common type used in automotive applications. It has two pairs of contacts, and each pair can be used independently or simultaneously by simply wiring them to different poles on a switch or other device.

 
2

PCB Relay with a Solid-state Switch (SPST)
These relays contain an electrically operated switch rather than a mechanical one. The solid-state relay is used to control AC or DC circuits. It is sometimes referred to as a "latching" relay because the contacts remain in their on or off position after completing the switching action. An SPST PCB relay can be used to replace mechanical switches, limit switches, and other devices that require an electrical switch. A solid-state relay may be either unipolar or bipolar; the latter also has three pairs of contacts instead of two.

 
3

PCB Relay with a Reed Switch (DPST)
A reed switch is actually just a form of solid-state switch that contains two thin metal reeds instead of contacts. These are positioned between the poles on a magnetic core. They are held in place by electromagnetic attraction when power is applied to the device. When power is removed from the relay, the reeds will spring back to their original position and open the circuit. This PCB relay is used in situations where a low current and/or a high degree of safety is required.

 
4

PCB Relay with Magnetic Contacts (SPDT)
This type of PCB relay has two sets of contacts that are controlled by a magnetic core. It is used to control AC or DC circuits and can be either unipolar or bipolar. When power is applied to the device, the magnetic field will attract the armature to one set of contacts; when power is removed, the armature will return to its original position and make contact with the other set of contacts. The latter type of PCB relay may also contain a reed switch that allows it to provide switching action without requiring any power at all. This type of PCB relay can be used to replace mechanical switches, limit switches, and other devices that require an electrical switch.

 
5

Other Classifications of PCB Relays
In addition to the above types, we also have other classification parameters for the PCB relays. These classes include the following:

  • High-Voltage PCB Relays: The relays under this category are designed for high-voltage applications. These relays are used in high-voltage AC and DC applications like industrial, commercial, and automotive.
  • Thermal-Efficient Relays: These are used in applications characterized by high temperature.
 
Applications of PCB-Relay

PCB (Printed Circuit Board) relays have various applications in electronic systems. Some common applications of PCB relays include:


Power Control
PCB relays are widely used for controlling power circuits, allowing for the switching of high voltages and currents. They are used in applications such as motor controls, lighting systems, and HVAC (Heating, Ventilation, and Air Conditioning) equipment.

Industrial Automation
PCB relays play a significant role in industrial automation systems. They are used for controlling and switching various processes, such as conveyor belts, packaging machines, and robotic systems.

Automotive Electronics
PCB relays are utilized in automotive applications, including power distribution, engine control, and lighting systems. They help control and switch electrical signals to different components in vehicles.

Telecommunications
PCB relays are essential in telecommunications equipment for signal switching, routing, and amplifier control. They are commonly found in telephone exchanges, communication networks, and data transmission systems.

Home Appliances
PCB relays are used in various household appliances like refrigerators, washing machines, ovens, and air conditioners. They provide reliable control and switching functions in these devices.

Medical Devices
PCB relays are employed in medical equipment and devices, including patient monitoring systems, diagnostic equipment, and laboratory instruments. They ensure precise and reliable control of electrical signals in medical applications.

Test and Measurement Equipment
PCB relays are extensively used in test and measurement equipment for signal routing, switching, and isolation. They are commonly found in oscilloscopes, multimeters, and function generators.

Key Components of PCB-Relay

 

A typical PCB relay consists of several key components that work together to achieve its functionality. These components include:

Coil
The coil is an electromagnetic component of the relay that generates a magnetic field when an electric current passes through it. The coil is responsible for actuating the relay's switch mechanism.

Contacts
PCB relays feature one or more sets of contacts, which are metallic conductive elements designed to open or close the electrical circuit. Contacts are classified into two types: normally open (NO) and normally closed (NC).

Switching Mechanism
The switching mechanism is responsible for physically opening and closing the contacts when the coil is energized or de-energized. It ensures the reliable transfer of electrical signals or power between different circuits.

Actuator
The actuator, often in the form of a movable armature, is mechanically linked to the switching mechanism. When the coil generates a magnetic field, it attracts or repels the actuator, causing the contacts to change their position.

Housing
PCB relays are enclosed in a protective housing that shields the internal components from external factors such as dust, moisture, and mechanical stress. The housing also provides electrical insulation to ensure safety and prevent short circuits.

PCB-Relay Design Considerations
 

Consider these design guidelines to ensure the PCB relay remains reliable throughout its lifespan and functions optimally. 

1

Make the relay's design simple and integrate it into the PCB's design using an optimized connection that ensures dependable and consistent switching performance.

2

Evaluate the required contacts for the circuit to reduce the relay's pins as much as possible, which will increase efficiency. While these devices are reliable, those with more contacts have more points that can fail. And they are costlier, as well.

3

PCB relays have operating current and voltage ratings, which should match the ratings on the board.

4

Relays also have a maximum operating temperature range; you should design them to operate below what the PCB can handle. Also, consider positioning the device in a neighborhood that doesn't have hot components. Alternatively, you can design the device to handle hot temperatures without failure if it will sit in a hot area.

How to Solder PCB-Relay

 

There are a few things you'll need to solder a PCB relay onto a circuit board:
Soldering Iron
This heating element will apply heat to the solder and create the joint between the relay and the circuit board. There are different wattages available, so ensure you get one that's powerful enough for your project.
Solder
This material will be melted to create the joint between the relay and the circuit board. It comes in either lead or lead-free varieties, so ensure you get the right type for your soldering iron.
Wire Cutters
You'll need these to cut the wire leading to the relay so you can access the terminals.
Flux
This material helps the solder flow and adheres to the surfaces being joined. It's important to use flux when soldering electronic components, as it helps to prevent oxidation and ensure a strong connection.
De-Soldering Braid
This is optional, but it can be helpful to have on hand if you need to remove any excess solder from the joint.
To start, use the wire cutters to cut the wire leading to the relay. Then, apply flux to the exposed terminals on the relay and the circuit board.
Next, heat your soldering iron and apply solder to the joint. Be sure to apply enough heat so that the solder flows evenly.
Finally, use the wire cutters to trim any excess wire, and you're done!

 

Common Precautions for PCB-Relay Mounting

A few common precautions should be taken when mounting PCB relay.

  • It is important to ensure that the PCB relay is mounted in the correct orientation – the coil should be horizontal, and the contacts should be vertical.
  • In addition, it is important to avoid placing the relay too close to other components, as this could cause interference.
  • Also, ensure the PCB relay is mounted on a firm and level surface to avoid any potential issues.
  • Finally, it is important to ensure that the PCB is properly grounded – this will help protect the relay from electrical surges.
44441
Factors to Consider When Selecting PCB-Relay

Choosing the right PCB (Printed Circuit Board) power relay is important to ensure reliable and efficient control of power circuits. Here are some factors to consider when selecting a PCB power relay:

Current Rating
Determine the current rating required for your application. This is the maximum amount of current that the relay can handle without exceeding its specifications. Ensure that the relay's current rating is suitable for the load you intend to control. It is advisable to choose a relay with a slightly higher current rating than the expected load to provide a safety margin.

Voltage Rating
Consider the voltage rating of the power relay. It should match or exceed the voltage of the circuit it will be used in. Ensure that the relay can handle the maximum voltage of your application without compromising safety or performance.

Contact Configuration
Determine the appropriate contact configuration for your application. PCB power relays come in various configurations, such as normally open (NO), normally closed (NC), or changeover (CO). Select the contact configuration that suits your circuit requirements and the desired switching behavior.

Coil Voltage
Choose a power relay with a coil voltage that matches the control voltage of your circuit. The coil voltage determines the voltage required to energize the relay and activate its contacts. Ensure that the coil voltage matches the voltage available in your circuit to ensure proper operation.

Switching Speed
Consider the switching speed required for your application. Power relays have different response times or switching speeds. Some applications may require fast switching, while others may tolerate slower response times. Determine the appropriate switching speed based on your circuit requirements.

Size and Mounting
Consider the physical size and mounting options of the PCB power relay. Ensure that the relay's dimensions and pin configuration are compatible with your PCB layout and available space. Choose a relay that can be easily mounted on your PCB using suitable soldering or mounting techniques.

Reliability and Durability
Evaluate the reliability and durability of the power relay. Look for relays from reputable manufacturers known for producing high-quality components. Consider factors such as the relay's lifespan, electrical endurance, and resistance to environmental factors such as temperature, humidity, and vibration.

Additional Features
Determine if your application requires any additional features, such as built-in protection circuits (e.g., diodes or snubbers) or specialized functionality (e.g., latching or time-delayed relays). Select a power relay that offers the desired features to meet your specific application requirements.

 

Our Factory
 
Zhejiang QIANJI Relay Co., Ltd., China

The new factory covers an area of more than 8,000 square meters and a construction area of more than 15,000 square meters. With its absolute advantages in product quality and performance, the company has become a leader in the relay industry.

Professional team

Over 20 years of manufacturing and production of relays, exported to over 200 countries and regions, with rich experience

Rest assured service

Professional consulting services to solve product selection issues. Excellent quality received excellent feedback from customers

202309141316521

8000㎡

Factory area

100000+

Monthly production volume

2298

Annual orders

100%

Customer review rate

 

 

Certifications

Certificate obtained by QIANJI Relay Co., Ltd. in Zhejiang, China

High power relay CE-EMC M2021206C6675900

Certificate name

JQC-3FT73 CE-EMC M2021206C66760001

Certificate name

JQX-15FT90 CE-EMC M2021206C66761001

Certificate name

JQX-60F 60A CE-EMC M2021206C66765001

Certificate name

JQX-62F 1Z CE-EMC M2021206C6676600

Certificate name

JQX-80FJQX-59F CE-EMC M2021206C6676700

Certificate name

 

 

 

 

Common Problems of PCB-Relay
 

Q: What is PCB Relay?

A: PCB relay is one of the smallest relays that can be mounted directly to a PCB. The size and weight of these relays make them suitable for mounting as through-hole components on a board. Relays are used to control low-power circuits with high-voltage circuits. One of the best advantages of this PCB relay is the galvanic isolation that is not in the transistor-based switching.
The working of PCB relays is similar to that of regular relay types. The size of the relays makes them relatively compact to fit in the PCB. The high voltage rating relays are attached to the board with the help of the through-hole process. PCB relay boards have a wide range of relay types; thus, the user can select these PCB relays based on their project requirements.

Q: What are the features of PCB relay?

A: Some of the features of the PCB relays are as follows:
High-Voltage: This relay PCB is designed and developed with high voltage and current.
Semiconductor: The solid-state relays switch electronically.
Time delay: PCB relays will trigger for a limited period.
Thermal: PCB relay will trip when the temperature exceeds a specific threshold.
Frequency Protection: Solid-state relays trip when AC frequency exceeds or meets a certain point.

Q: What are the advantages of PCB relays?

A: PCB relays are a reliable, space-efficient, versatile, and user-friendly solution for electronic systems and they offer numerous advantages for electronic systems. Here are some of those:
They provide exceptional reliability and durability, ensuring stable performance even under demanding conditions.
Their compact size and space-saving design make them ideal for applications where space is limited.
PCB relays are highly versatile and compatible with a wide range of applications, offering flexibility in system design.
These relays are known for their ease of installation and maintenance, simplifying the process for technicians and reducing downtime.

Q: What are the types of PCB relays based on operation principle?

A: PCB relay categorization depends on structure, positioning, application, and contacts. Using these factors, we have the following classification of relays.
Electromagnetic Relays
Electromagnetic relays contain electrical and mechanical components that move mechanical contact sets when activated. The primary part of this system is the electromagnet, which creates a magnetic field to open or shut the contact sets. You can use AC or DC in this relay, and the most common kinds are the induction and attraction types.
Solid State Relays
Switching in a solid-state relay uses semiconductor elements, not mechanical components. Also, this device has a higher power gain than the electromagnetic PCB relay. This high gain is due to their lower energy control relative to their high power output. A solid-state relay delivers faster switching capabilities than a conventional PCB power relay. Additionally, it operates quietly and has a long lifespan due to the absence of contacts. Some examples include photo-coupled and transformer-coupled relays.
Hybrid Relays
These relays include electromagnetic and electronic components operating together but in parallel positioning. The electrical part of the relay handles rectification, while the electromagnetic component takes care of the output section. The primary benefit of this setup is lower energy loss compared to solid-state relays, resulting in reduced power consumption.
Thermal Relays
Thermal relays switch by reacting to temperature changes and shifting contact positions. Since temperature changes cause the switching, these relays protect devices from overheating. These include motors and bimetallic features like temperature sensors.

Q: What are the types of PCB relays based on throws and poles?

A: Based on their throws and poles, you can differentiate PCB relays into four categories.These four categories are similar to those that split regular switches: SPST, SPDT, DPST, and DPDT.
SPST
Single-pole single-throw relays have four connections, whereby the primary and secondary circuits have two terminals each. The primary circuit remains constant in all four types, so the throws and poles vary on the load circuit. In this setup, the secondary circuit has a switch normally open (NO) or normally closed (NC). With the NO type, the coil closes the circuit when energized. But with the NC type, the coil opens the circuit when energized.
SPDT
Single-pole double-throw switches have two circuits on the secondary side (double-throw), which allows them to control two devices. The NC side remains powered by default, but the contact switches to the NO side when you energize the coil. This action turns off power flow to the NC side, diverting it to the NO side.
DPST
Having double poles, each with a single throw, DPST is equivalent to two SPST circuits. Therefore, this relay can power two devices concurrently. Remember, SPDT relays can control two circuits but power only one at a time. But DPST PCB relays can power or turn off both concurrently.
DPDT
Double-pole double-throw switches are like two SPDT contacts in one device. Therefore, these relays can control four circuits, where energizing the coil can power two NO circuits and turn off the other two NC contacts. When off, the relay reverses the contacts, powering the lines off (NC) and turning off the NO contacts.

Q: What is a PCB relay kit?

A: A PCB relay kit refers to a package or set that includes all the necessary components and materials required to assemble a functional PCB relay. It typically includes a PCB (Printed Circuit Board) specifically designed for the relay, the relay itself, along with any additional electronic components, such as resistors, capacitors, and diodes, required for its operation.
By using a PCB relay kit, individuals can gain hands-on experience in circuit assembly, learn about relay functionality, and explore different design options. These kits offer a cost-effective and educational approach to understanding the inner workings of relays and can be an excellent learning tool for electronics enthusiasts.
They come in different configurations, offering a range of features and capabilities to suit different project requirements. It's important to select a kit that matches your skill level, desired functionality, and the specific goals you wish to achieve with your PCB relay circuit.

Q: What are the PCB relay design requirements?

A: Because people want smaller devices, smaller electromagnetic relays that can be soldered directly onto a PCB have been made. Even if smaller relays are available, the physical mounting of a circuit board relay still necessitates care with soldering, heating, and cleaning. An electromagnetic relay won't function properly if its internal mechanism becomes deformed.
Relay mounting is advised to be done with PCBs that are 1.6 millimeters thick and made of glass-epoxy or paper-epoxy. Standard conductor thicknesses of 35 mm and 70 mm are needed for PCB relays. When subjected to magnetic fields and heat, thermal and electromagnetic relays behave in distinct ways.
Relays should be placed far from transformers, semiconductors, and other heat-generating components when designing your PCB. A product's mechanical design must also safeguard relays from stress and vibration. Install the relay such that any shock or vibration is applied at right angles to the armature's operating direction.

Q: How to choose PCB relays?

A: When selecting PCB relays, considering these factors empowers you to make an informed decision while choosing PCB relays for your specific needs.
Assessing load requirements and ensuring compatibility with the application's voltage and current specifications is essential to ensure reliable performance.
Considering environmental factors such as temperature, humidity, and vibration levels helps determine the relay's suitability for the operating conditions.
Evaluating signal integrity and noise immunity ensures optimal functioning in the presence of electrical interference.
Weighing cost-effectiveness and availability enables making a practical choice that meets both budget constraints and procurement timelines.

Q: What is the high voltage protection in your PCB?

A: Overall, PCB relays can be used as critical protection devices that will trip when they receive a high current in the armature coil. In the event there is a high current in a PCB relay, the relay can trip and leave an open circuit, which then breaks current flow in the device. However, relays are not the only way to apply protection against ESD in high power circuits.
If your next board will run at high voltage and requires some protection, you may need multiple protection devices like TVS diodes, fuses, and gas discharge tubes to withstand power surges. In addition to safety components, high voltage designs need to be laid out according to specific safety rules to prevent discharge within the system and to end users. With the right PCB layout software, it's easy to follow these design rules and place circuit protection devices in your PCB.

Q: How do you test a PCB relay?

A: Now that you have bought the PCB relay, how do I know it is working?
You will have to test it. To test, ensure that you identify all the key components of the PCB. These are contacts, poles, coil, and terminals.
Once you know the physiques, you can get various tools for doing the test. An ammeter will be an important tool to help you do the test.
Here are the steps to follow when testing PCB relays:
-First, connect the ammeter to the terminal connected to the load.
-Then, connect the ammeter to a point on the PCB and connect it to the load.
-Next, you will have to check whether there is a voltage drop between terminals and where you have connected it. If there is no voltage drop, you are good to go. If there is a voltage drop, you need to check what caused that voltage drop and fix it accordingly.
-If you are using an AC mains power supply for testing PCB relays, make sure that it has been tested for correct polarity before testing PCB relays.
-If your ammeter has an adjustable scale from 0 VDC up to 20 VDC (milliamp scale), you can use this scale while doing your test. You can also use an ohmmeter with low resistance mode to test PCB relays.
-If you are using a DC mains power supply for testing PCB relays, you can check whether there is a voltage drop between terminals and where you have connected it.
-Before taking the test result, make sure that the load is not connected to the circuit or switch itself.

Q: Are PCB relays sensitive to shock and vibration?

A: PCB relays are typically designed to withstand a certain level of shock and vibration, but it is crucial to select relays with appropriate shock and vibration resistance ratings for applications where these factors may be a concern.

Q: Do PCB relays have built-in protection features?

A: Some PCB relays may include built-in protection features such as diodes or varistors to protect against electrical transients, noise, or voltage spikes.

Q: What is the expected lifespan of a PCB relay?

A: The lifespan of a PCB relay depends on various factors, including its quality, operating conditions, and the number of switching cycles it undergoes. However, most relays are designed for a long service life.

Q: What is the purpose of the relay in a PCB?

A: A PCB relay, or Printed Circuit Board relay, is an electronic device that controls the flow of electrical current in a circuit. It serves as a switch, opening or closing the circuit based on the presence or absence of a control signal.

Q: How do you connect a relay to a PCB?

A: Another step for connecting a relay to the PCB covers the pin terminals and configuration of the relay. The standardized approach shown in the table identifies the terminals of electromagnetic relays. Connects to device that the relay will power when the coil receives sufficient voltage to energize.

Q:  Are there any maintenance requirements for PCB relays?

A: PCB relays are generally maintenance-free components. However, periodic inspection and testing may be necessary to ensure proper functioning and to detect any signs of wear or degradation.

Q: Can PCB relays be used in harsh environments?

A: Some PCB relays are designed to meet specific environmental standards, such as being resistant to moisture, dust, or high temperatures, making them suitable for use in harsh environments.

Q: Are there any safety precautions when working with PCB relays?

A: When working with PCB relays, it is essential to follow safety guidelines, such as ensuring proper electrical isolation, considering appropriate clearance and creepage distances, and adhering to the specified electrical ratings to prevent any potential hazards.

Q: What are the common applications of PCB relays?

A: PCB relays find applications in power control, industrial automation, automotive electronics, telecommunications, home appliances, medical devices, and test and measurement equipment, among others.

Q: Can PCB relays handle DC and AC currents?

A: The electromagnet's primary function of Electromechanical PCB Relay is to produce a magnetic field that may be used to open and shut the contact sets. Both alternating current (AC) and direct current (DC) with attraction and induction can be used in this Relay.

As one of the leading pcb-relay manufacturers and suppliers in China, we warmly welcome you to buy high-grade pcb-relay in stock here from our factory. All our products are with high quality and low price.

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